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Plastic Abrasive Media

Plastic abrasive media is a specialized type of blasting media used in surface preparation, cleaning, and finishing processes across various industries. Unlike traditional abrasive materials like sand or steel grit, plastic media is softer and less aggressive, making it ideal for applications that require precision and minimal surface damage.

Plastic Abrasive Media
Product Details:
₹15/KG - 50/KG

Product Plastic Abrasive Media
Grain Shape Angular
Size 1.0-8.9 MM
Hardness 3-4 MOHS
Density 1.48 g/cm³
Bulk Density 0.78 g/cm³

Brand Shot Blaster
Country India
Color Grey/Black/White/Multicolor
Packaging Type Bag, Jumbo Bag
Packaging Size 25 kg / 50 kg / 1 Ton
Delivery Time 1-2 Weeks

Plastic abrasive media is utilized in a comprehensive range of applications across various industries:

  • Paint and Coating Removal: One of the primary usages of plastic abrasive media is the removal of paint and coatings from surfaces. Its softness assures certain the underlying material is not damaged, making it perfect for sensitive substrates alike aluminum and composite materials.
  • Surface Preparation: Before applying new coatings or finishes, surfaces must be prepared to ensure proper adhesion. Plastic abrasive media is utilized to clean & roughen surfaces, assembling an ideal profile for the new coating.
  • Deburring and Deflashing: In the manufacturing process, burrs & flashings could be left on parts. Plastic abrasive media is utilized in tumbling and blasting processes to remove these imperfections without impairing the part itself.
  • Polishing and Finishing: For applications needing a smooth, polished finish, softer kinds of plastic abrasive media are used. This is common in the automotive and aerospace industries, where precision finishes are required.
  •  Aerospace Industry: In aerospace, plastic abrasive media is utilized to release coatings and prepare surfaces of aircraft elements without compromising their structural integrity.
  • Automotive Industry: The automotive industry utilizes plastic abrasive media for an assortment of applications, including paint removal, surface preparation, & polishing of vehicle components.

Introduction to Plastic Abrasive Media

Plastic abrasive media is a versatile and widely used material in various industrial and commercial applications. It serves as a crucial component in surface preparation, finishing, & cleaning processes. Made from durable plastic materials, these media deliver a gentle yet efficacious option to traditional abrasive media like metal or glass. We also offer steel shot, steel grit, glass beads abrasive media.

Plastic media is a dry thermoset cleaning media formed of crushed urea, polyester, & acrylic. Each media type is offered in a variety of hardnesses and particle sizes. Plastic blasting media is often recognized as the finest media for mold cleaning, blasting plastic parts, and other applications where substrate material removal is not permitted. Typical industries include automotive, aviation, boats, electronics, and industrial uses.

Plastic abrasive media directs to small, uniformly shaped particles. These media are prepared for usefulness in a range of abrasive blasting machine and tumbling applications where a less aggressive approach is required. Plastic media is comprehended for its lightweight nature, consistent size and shape, and ability to produce a high-quality finish without damaging the substrate.

Plastic Abrasive Blasting Media

Our plastic abrasive blasting media is perfect for mild cleaning, paint stripping, and deflashing. Because it is firmer than the coating but softer than the substrate, coatings can be removed without causing significant surface damage. The material is reusable and compatible with more delicate substrates such as metal, composites, and plastic.

Plastic abrasive blasting media comes in a number of forms that provide fast stripping rates and reliable performance. This media is perfect for removing coatings and paint off substrates such as aluminum, sensitive metals, composites, and plastics. Plastic abrasive media is suited for automotive and aerospace blasting because of its relative softness. Plastic abrasive media is used in abrasive blasting machine operations such as sand blasting machine and grit blasting machine.

Properties of Plastic Abrasive Media

The properties of plastic abrasive media assemble it a perfect option for typical applications:

  • Softness: Compared to further abrasive media, plastic media is softer, decreasing the risk of damaging delicate surfaces.
  • Durability: Despite its softness, plastic media is durable and could be reused multiple times, making it a cost-effective option.
  • Low Dust Production: Compared to garnet sand, plastic abrasive blasting media produces less dust during the blasting process, contributing to a cleaner working environment.
  • Consistent Size and Shape: Plastic abrasive media is manufactured to have uniform size and shape, assuring consistent performance in blasting and tumbling processes.

Types of Plastic Abrasive Media

There are several kinds of plastic abrasive media available, each designed for distinct applications:

Urea Formaldehyde Plastic Media: This type is typically utilized in paint stripping and surface preparation. It is understood for its hardness and ability to release thermal spray coatings without damaging the underlying material.

Melamine Plastic Media: Melamine media is harder than urea and is utilized in applications needing more aggressive action, such as extracting tough coatings or exterior contaminants.

Acrylic Plastic Media: Acrylic media is softer and is frequently utilized for finishing and polishing applications. It is perfect for delicate surfaces that need a gentle touch.

Polycarbonate Plastic Media: This kind of plastic media is utilized in more specialized applications, like aerospace and automotive industries, where precision also high-quality finishes are demanded.

Advantages of Using Plastic Abrasive Media

Using plastic abrasive media offers several advantages:

  • Non-Damaging: The softness of plastic media assures that surfaces are not damaged during blasting, making it appropriate for delicate substrates.
  • Reusability: Plastic media could be reused numerous times, making it a cost-effective alternative for large-scale operations.
  • Low Dust: Compared to additional abrasive media, plastic produces less dust, resulting in a cleaner work environment and reduced need for the dust collector system.
  • Consistent Performance: The uniform size and shape of plastic abrasive media ensure consistent performance in blasting and tumbling processes.
  • Environmentally Friendly: Since plastic media could be reused multiple times, it generates less waste compared to other media, making it a more environmentally friendly option.

Plastic Blasting Media Suppliers

We are the leading plastic abrasive media manufacturer in India and also plastic blasting media suppliers all over the world. Our plastic abrasive media price is low compared to others. Shot Blaster also provides all kinds of abrasive blasting machines, automatic sand blasting machines, shot blasting machines, cabinet-type grit blasting machines, laser cleaning machines, airless blasting machines, wheel blasting machines, wet blasting machine, dustless blasting machines, dust collectors, air compressor, thermal spray gun, arc spray gun, thermal spray booth, abrasive media, and more.

Frequently Asked Questions (FAQ):
Q. How are steel shots different from other types of blast media?

Ans.

Steel shots are typically harder and more durable than other types of blast media, such as glass beads or plastic media. This makes them more effective at removing tough surface contaminants, such as rust and mill scale. Steel shots can also be reused many times before needing to be replaced, making them a cost-effective option.

Q. What are steel shots?

Ans.

Steel shots are small, spherical particles of steel that are used for shot blasting and peening applications. They are typically made by melting scrap steel and forming it into a spherical shape through a process called atomization.

Q. What is the difference between steel shot and steel grit?

Ans.

The two most prevalent forms of metallic abrasives are steel shot and steel grit. Because of its spherical form, steel shot will give the substrate's surface a smooth texture. The substrate surface will be etched and worn down by the randomly angular steel grit.

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